Battery Crush and Nail Penetration Test Chamber

Battery Crush and Nail Penetration Test Chamber Overview

Are you looking for reliable and precise testing equipment to ensure your lithium batteries meet safety and durability standards? The Dexiang Battery Crush and Nail Penetration Test Chamber is designed to simulate mechanical abuse scenarios, helping you evaluate battery performance under extreme conditions. This advanced test chamber supports crush and nail penetration tests essential for compliance with IEC 62133, UL 1642, and UN 38.3 standards.

Key benefits include:

• Accurate Mechanical Abuse Simulation: Precisely replicates crush and nail penetration events to test lithium-ion cells, modules, and battery packs.
• Enhanced Safety Features: Built-in explosion-proof design and smoke exhaust systems ensure operator safety during high-risk tests.
• Real-time Monitoring and Data Export: Track test progress instantly, with easy data capture for quality control reports.
• Versatility for Various Battery Formats: Supports pouch, cylindrical, and prismatic cells as well as EV battery modules.

Get started with Dexiang’s trusted battery safety test chamber to improve your quality control, reduce risk, and meet global regulations. Contact us today for a demo or quote tailored to your testing needs.

Technical Specifications

Model	DX-D206
Drive mode	Servo motor drive;
Control method	PLC touch screen control;
Force range	1～20kN;
Extrusion stroke	250mm;
Force value display	touch screen display;
Extrusion head	Extrusion head area ≥20cm²;
Extrusion degree	Extrusion pressure reaches 13±0.2kN, keep for 1min;
Test space	200x200x200mm (width x depth x height)
External material	A3 steel plate and painted, thickness 1.5mm;
Material of inner box	SUS#304, thickness 1.2mm;
Steel needle	φ2mm～φ8mm high temperature resistant steel needle, the length is 100mm (can be specified);
Inner box size	520x450x560mm (width x depth x height);
Dimensions	800x700x1720mm (width x depth x height, including door lock);
Pressure relief door size	200x200mm;
Smoke exhaust pipe	diameter φ100mm, located at the back of the box;

This Battery Crush & Nail Penetration Test Chamber is designed to meet a variety of testing needs — from pouch cells to large EV battery packs. The adjustable nail diameter and crush tools let you simulate real-world abuse scenarios accurately. With a controlled speed range and temperature settings, you’ll get reliable test results that comply with international safety standards. The system’s robust drive and power supply options ensure steady, consistent testing every time.

Features and Innovations

Our Battery Crush & Nail Penetration Test Chamber is packed with features designed to make your testing simple, safe, and accurate.

• Modular Fixtures

  Quickly swap out fixtures to test cells, pouch, cylindrical batteries, modules, or packs. This makes it easier to adapt your setup without delays.

• Real-Time Monitoring

  Keep an eye on test progress with live data tracking. It helps you catch any issues immediately and ensures reliable results every time.

• Viewing Window

  A clear, durable window lets you watch the test in action safely, without opening the chamber. Perfect for spotting any unusual reactions quickly.

• Safety Features

  Explosion-proof design, smoke exhaust, and emergency stop buttons provide robust protection during high-risk tests like nail penetration or crush impact.

• Data Export

  Export detailed test reports and data in multiple formats. This helps you easily share results or keep logs for compliance and quality control.

• Dexiang Exclusives

  Our proprietary control system offers smooth operation, customizable test settings, and easy integration with your existing lab equipment.

This in-house development capability is a key advantage of working with a dedicated environmental test chamber manufacturer.

Compliance and Standards

Our Battery Crush & Nail Penetration Test Chamber is built to meet the toughest industry standards, ensuring your battery safety tests are reliable and accepted worldwide. We design the chamber to fully comply with key regulations like IEC 62133, UL 1642, and UN 38.3 — the benchmarks for battery mechanical abuse testing in the United States and global markets.

Here’s how the chamber nails each standard:

• IEC 62133

  The chamber supports precise crush and nail penetration tests specified for rechargeable lithium batteries, confirming safety under mechanical stress. It ensures test accuracy and repeatability to meet this essential battery safety guideline.

• UL 1642

  We engineered the chamber to fulfill UL’s requirements for lithium battery nail penetration tests, providing a controlled environment to simulate real-world abuse and prevent failure risks.

• UN 38.3

  The chamber supports UN 38.3 mechanical test protocols designed for lithium-ion cells during transport. It guarantees that battery packs can withstand crush and penetration stresses without triggering hazardous events.

By aligning with these standards, our test chamber helps you confidently verify battery durability and safety, which is critical for meeting US regulatory rules and passing quality inspections. You get a compliant, reliable solution that supports your product development, certification, and shipping readiness all in one.

Applications and Use Cases

Our Battery Crush & Nail Penetration Test Chamber is built to handle a wide range of battery types and testing needs. It works seamlessly with pouch cells, cylindrical cells, battery modules, and full battery packs, making it a versatile tool for battery manufacturers and testing labs across the US.

Key uses include:

• EV Batteries: Test the safety and integrity of electric vehicle battery packs under mechanical abuse.
• Cell Testing: Crush and nail penetration tests on small cells to simulate real-world damage scenarios.
• Module Testing: Evaluate larger battery modules for internal faults and durability.
• Thermal Runaway Research: Safely provoke and monitor failure events to better understand and prevent thermal runaway.
• Quality Control: Ensure production batches meet industry and safety standards like IEC 62133 and UN 38.3.

Case Study Snapshot

One leading EV battery company used our crush and nail penetration tester to identify weak spots in their pack design. This helped them reinforce safety components and reduce the risk of fire incidents, improving product reliability and customer confidence.

Test Procedures and Setup Guide

Getting started with the Battery Crush & Nail Penetration Test Chamber is straightforward if you follow these steps:

Preparation

• Make sure the chamber is clean and all safety checks are done.
• Verify that the battery cell or pack is fully identified and logged for test tracking.
• Prepare the nail penetration or crush tool based on your testing requirement.

Mounting Battery and Fixture

• Secure the battery cell, pouch, cylindrical, or module firmly in the modular fixture.
• Double-check the alignment to ensure accurate crush and nail penetration force.
• Attach sensors or monitoring devices if you’re using real-time data collection.

Running the Test

• Start the machine and select the test parameters like speed, load, and nail diameter on the control panel.
• Monitor the battery during the crush or nail penetration through the viewing window or digital display.
• The machine automatically records key data for later analysis.

Observation Post Test

• Once the test finishes, carefully remove the battery using protective gloves.
• Inspect visually for deformation, leakage, or smoke to assess safety risks.
• Download or export test data for reporting and compliance documentation.

For a quick start, check our step-by-step video or infographic guide available on our website, designed to make the testing process smooth and safe every time.

Safety and Reliability

When it comes to battery crush and nail penetration tests, safety is our top priority. The Dexiang Battery Crush & Nail Penetration Test Chamber is built with robust explosion-proof mechanisms to protect your team and facility during testing.

Our chamber includes a powerful smoke exhaust system that quickly clears harmful gases and smoke generated during abuse testing, keeping the workspace safe and clean.

We also equip the chamber with multiple fail-safe features, such as emergency stop controls, overpressure relief, and automatic shutdown in case of anomalies. These measures minimize risks and ensure a controlled testing environment every time.

Plus, we stand behind our products with reliable warranty coverage and responsive support, offering you peace of mind and prompt help whenever you need it.

With Dexiang’s battery safety test chamber, you get unmatched safety and reliability designed for the rigorous demands of lithium battery abuse testing in the U.S. market.

Customer Testimonials and Certifications

Our Battery Crush & Nail Penetration Test Chamber has earned praise from leading battery manufacturers and research labs across the U.S. Here’s what some of our customers say:

• “Dexiang’s lithium battery crush tester has become a key part of our quality control process. It’s reliable, precise, and helps us meet strict safety regulations.” – Battery Solutions Inc.
• “The nail penetration test equipment from Dexiang delivers consistent results, giving us confidence in our EV battery safety validations.” – GreenVolt Technologies
• “We appreciate the user-friendly design and excellent support. Their chamber is instrumental in thermal runaway research.” – Advanced Battery Research Lab

On top of customer trust, our equipment is backed by international quality certifications:

• ISO 9001 certified, ensuring consistent manufacturing excellence
• CE certified, meeting safety and environmental standards for the U.S. and global markets

These certifications guarantee that when you choose Dexiang, you’re investing in a battery safety test chamber built to high-quality standards, ready to support your compliance needs and testing accuracy.

Pricing and Purchasing Options

We offer flexible pricing to fit your testing needs and budget. Our Battery Crush & Nail Penetration Test Chamber comes in tiered models, so you can pick the right size and features for your operation—whether you’re running a small lab or a large battery production line.

If you need something tailored, we provide custom pricing options based on specific requirements like load capacity or advanced safety features. Need help managing costs? We have financing plans to make purchasing easier without upfront strain.

For larger orders, volume discounts are available. The more units you buy, the more you save—perfect for battery manufacturers or research centers expanding their test capabilities.

Contact us for a personalized quote and see how we can support your battery safety testing with the best solutions for your budget.

Footer CTAs and Resources

Ready to learn more? Download our detailed brochure to get the full specs and features of the Battery Crush & Nail Penetration Test Chamber. You can also view our complete product catalog to explore related battery safety test chambers and mechanical abuse testing equipment.

Have questions or need a custom quote? Reach out through our easy-to-use contact form. Our team is here to help you find the right lithium battery crush tester or nail penetration test equipment tailored to your needs.

Stay informed with Dexiang – your trusted partner for battery safety and testing solutions.

Why Choose Dexiang for Battery Mechanical Abuse Testing

When it comes to battery mechanical abuse testing like crush and nail penetration, Dexiang stands out for good reasons. We offer reliable, precise equipment that’s built with U.S. market needs in mind. Here’s why choosing Dexiang makes sense:

Key Benefits and ROI

• Accurate Results Every Time

  Our lithium battery crush tester and nail penetration test equipment deliver consistent, repeatable results. That means you get clear data to make informed decisions faster.

• Durable and Easy to Use

  Designed with end-users in mind, our battery safety test chambers feature modular fixtures and user-friendly interfaces. This keeps your testing workflow smooth and downtime minimal.

• Cost-Effective Investment

  With tiered models and flexible pricing, you can choose a machine that fits your budget and grows with your testing needs. That lowers your total cost of ownership while maximizing your lab’s output.

• Comprehensive Data and Reporting

  Integrated data export and real-time monitoring simplify compliance and reporting needs, speeding up your product development or quality control process.

Real World Applications

• EV Battery Manufacturers

  Ensure compliance with UL 1642 and UN 38.3 by testing modules and packs to prevent mechanical abuse risks.

• Cell and Module Producers

  Validate pouch, cylindrical, and prismatic cells efficiently with crush and nail penetration testing protocols.

• Research Facilities

  Support thermal runaway studies and battery safety research using our state-of-the-art mechanical abuse simulators.

Choosing Dexiang means you’re backed by a trusted name in battery test chambers known for quality, safety, and performance. Our equipment helps U.S. battery makers stay ahead in safety standards and market demands.

Advanced Features of the Dexiang Crush and Nail Penetration Tester

The Dexiang Battery Crush & Nail Penetration Test Chamber is built with precision engineering to deliver consistent, accurate results every time. This means your battery tests reflect real-world conditions precisely, helping you trust the data for safety and performance decisions.

We’ve integrated advanced safety protocols to keep operators protected and testing secure. Features like automatic shutoff on overload, real-time monitoring of test conditions, and explosion-proof design make sure safety isn’t an afterthought — it’s built into the system.

Other standout features include:

• High-precision load control ensuring exact crush force and nail penetration speed
• Modular fixtures to easily adapt to different battery types and sizes without hassle
• Integrated data export for quick analysis and record-keeping
• Clear viewing window and real-time cameras to monitor tests live and review results
• Fail-safe mechanisms that stop the machine if unsafe conditions are detected

These innovations make the Dexiang crush tester and nail penetration apparatus the go-to choice for dependable battery mechanical abuse testing in the US market. Whether you’re testing lithium-ion cells, pouch packs, or large EV battery modules, Dexiang keeps safety, precision, and efficiency front and center.

Technical Specifications and Customization Options

Here’s a quick look at the core specs for the Battery Crush & Nail Penetration Test Chamber designed for U.S. battery manufacturers and research labs:

Tailored Solutions for Your Testing Needs

We understand every test setup is different. That’s why we offer customization options like:

• Custom-sized test chambers for larger battery packs or modules
• Variable crush tool designs tailored for specific cell formats
• Enhanced data logging features and remote monitoring capabilities
• Integration with your existing battery management systems (BMS)
• Upgraded safety systems for high-risk testing environments

Our team works closely with you to ensure the test chamber fits your exact requirements, helping you stay compliant with UN 38.3 and other safety standards. If you need help deciding what fits your operation best, just reach out.

For more on how our chambers meet strict battery safety tests, see our [Compliance and Standards overview].

Ensuring Compliance with Global Battery Safety Standards

Our Battery Crush & Nail Penetration Test Chamber is designed to meet the most important safety standards in the battery industry, including IEC 62133, UL 1642, and UN 38.3. These certifications are vital for making sure your lithium-ion batteries are safe for consumer use and transportation.

What These Standards Mean

• IEC 62133 focuses on the safety requirements for rechargeable cells and batteries. It covers mechanical tests like the crush and nail penetration tests to check if batteries can withstand abuse without catching fire or exploding.
• UL 1642 is the North American standard for lithium batteries, emphasizing electrical and mechanical abuse tests to ensure safe operation.
• UN 38.3 is a global shipping standard that requires batteries to be tested for impact, pressure, temperature, and mechanical abuse before they’re transported.

How Our Chamber Helps You Comply

We built this test chamber specifically to handle the full scope of crush and nail penetration testing as outlined in these guidelines. Here’s how it matches up step-by-step:

• Crush Testing: Applies controlled pressure to cells and packs to simulate real-world mechanical abuse.
• Nail Penetration Testing: Drives a precise nail diameter through the battery to observe behavior and identify risks of thermal runaway.
• Temperature Control: Maintains specific temperature ranges during testing, as required by standards.
• Real-Time Data Recording: Captures detailed test data to document compliance during audits or certifications.
• Safety Features: Includes explosion-proof design and smoke exhaust to safely manage any incidents during tests.

By using this chamber, you’re making sure your battery safety testing is reliable, consistent, and compliant with widely accepted global standards. That means easier certification, safer products, and peace of mind – whether you’re testing for the US market or shipping worldwide.

Dexiang Trusted Manufacturer for Battery Test Chambers

At Dexiang, we take pride in being a leading manufacturer of battery crush and nail penetration test chambers trusted across the United States. Our expertise in lithium battery abuse testing devices is backed by years of experience and a strong commitment to quality and safety. We design every battery safety test chamber to meet rigorous industry standards, ensuring reliable, repeatable results for your testing needs.

Our facilities are ISO 9001 certified, and we follow strict quality control measures to guarantee top-notch performance. We also hold certifications that comply with UL 1642, IEC 62133, and UN 38.3 standards, giving you confidence that our equipment meets the highest global safety requirements.

Many battery manufacturers and EV battery developers partner with Dexiang for their mechanical impact simulation and thermal runaway prevention projects. Our customers rely on us for durable equipment that supports research, development, and quality control—all backed by responsive support and service.

Customer Success Stories

• A major US EV battery manufacturer improved safety validation speed by 30% using our nail penetration test equipment.
• Leading lithium battery firms in California trust Dexiang for crush and penetration tests that comply with UL and IEC standards.
• Universities and research labs use our chambers for thermal runaway studies, citing our real-time monitoring and safety features as key benefits.

We’re proud to support the US battery industry with solutions that help you meet compliance, improve safety, and accelerate innovation.

Get Started with Dexiang Today Pricing Quotes and Support FAQs

Ready to invest in the top-notch Battery Crush & Nail Penetration Test Chamber? Dexiang makes it simple. We offer flexible pricing plans tailored to your testing needs, whether you’re a startup or a large battery manufacturer. Contact us for a custom quote that fits your budget and testing scope.

Need help deciding which model suits your application? Our support team is here for you every step of the way. From technical questions to setup tips, we provide fast, reliable answers to keep your testing on track.

Check out our FAQs for quick info on ordering, shipping, warranties, and maintenance. At Dexiang, we empower your battery safety testing with clear, straightforward service designed for the U.S. market’s specific requirements.

Take the next step toward safer, compliant lithium battery testing—reach out now for pricing or support and get your crush and nail penetration testing up and running without a hitch.