Battery Explosion-Proof Test Chamber

Dexiang Battery Explosion-Proof Test Chamber Advanced Safety for Lithium-Ion Battery Abuse Testing

Protect your battery testing process with the Dexiang Battery Explosion-Proof Test Chamber. Designed to simulate extreme conditions safely, this chamber handles abuse tests like overcharge, crush, and thermal runaway without risk. Built to meet strict safety standards including UN 38.3, IEC 62133, and UL 1642, it offers reliable protection for lithium-ion batteries.

Key Visuals and Features

• 360-degree interactive product renders allow you to explore the chamber inside and out.
• Explosion simulation video demonstrates how thermal runaway events are safely contained.
• Customizable chamber sizes from compact models to large walk-in enclosures fit your exact testing needs.

Quick Specs at a Glance

Feature	Specification
Internal Volume	80L to 1000L
Temperature Range	-70°C to +150°C
Safety Systems	Automatic Pressure Relief
	Integrated Fire Suppression

Ready to see it in action?
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Introduction and Core Value Proposition

Testing lithium-ion batteries comes with real risks—thermal runaway, gas leaks, and explosions can happen during overcharge, crush, or environmental abuse tests. That’s where Dexiang’s battery explosion-proof test chambers step in. They provide reliable secondary containment that keeps these dangers secure and controlled, so you can run your battery abuse testing without worry.

With over 20 years in precision test equipment, Dexiang guarantees zero-compromise safety and accuracy for EV, drone, and portable device battery validation. Our chambers are built tough, ATEX-certified for explosion resistance, and designed with modular flexibility. Whether you’re testing single cells, modules, or full packs, Dexiang adapts and integrates smoothly with popular battery cyclers like Neware or Arbin to fit your workflow perfectly.

Key Features and Technical Specifications

Safety Features

• Reinforced stainless-steel liner and a multi-layer door secured with explosion-proof chains. Built to handle deflagration pressures up to 10 bar, ensuring maximum containment during battery failure.
• Automatic pressure relief vents and advanced smoke exhaust systems quickly clear harmful gases and smoke to protect your test environment.
• Integrated fire detection and suppression system with three-layer warning lights and emergency interlocks for immediate response in critical situations.
• Observation window made of shatterproof polycarbonate with an anti-fog mesh lets you safely monitor tests in real time without compromising visibility or safety.

Performance Specifications

• Chamber volumes range from 36 liters all the way up to walk-in sizes, adaptable to any battery testing need.
• Temperature range supports from -70°C up to +150°C, suitable for extreme thermal runaway abuse tests.
• Fast and precise heating at minimum 3°C per minute, and cooling down at 1°C per minute.
• Optional humidity control from 20% to 98% RH to simulate environmental conditions accurately.
• Control system includes a user-friendly PLC with a responsive LCD touchscreen, plus Ethernet and USB ports for seamless data logging.
• Runs on standard 208–240V AC power at 50/60Hz, compatible with typical U.S. facilities.
• Interior surfaces are made of durable SUS 304 stainless steel, built for long-lasting corrosion resistance and easy cleaning.

Customization Options

• Choose from scalable sizes designed for single cells, cylindrical, prismatic cells, or full battery packs.
• Additional modules available include vibration integration and altitude simulation to cover a wider testing scope.
• Fully adaptable to your lab setup and testing protocols, making it ideal for R&D, quality control, and certification processes.

This explosion-proof battery safety test chamber combines tough safety features with high-performance controls to meet U.S. battery testing needs efficiently and reliably.

Compliance and Standards

Our Battery Explosion-Proof Test Chamber meets all key safety and performance standards for lithium-ion battery testing in the U.S. and beyond. It is fully certified to:

• UN 38.3 for safe transport of batteries
• IEC 62133 and IEC 62660 for portable and electric vehicle battery safety
• UL 1642 and UL 2580 covering cell and pack safety
• GB 31241 for portable lithium-ion batteries used in China
• ISO 12405 for EV battery performance testing

The chamber supports a broad range of test protocols, including:

• Overcharge and over-discharge testing
• Short-circuit simulations
• Thermal cycling to mimic real-world temperature changes
• Fire exposure tests
• Mechanical crush and abuse scenarios

To provide peace of mind, all UL-listed components are third-party validated, and we supply full traceability reports for regulatory audits and quality assurance. This ensures your tests meet or exceed industry requirements while maintaining compliance with strict safety regulations.

Applications and Industry Use Cases

Our Dexiang Battery Explosion-Proof Test Chamber is built for a wide range of battery safety needs across industries. Here’s where it fits best:

Primary UsesLithium-ion cell, module, and pack safety validation
R&D labs focused on battery development
Quality control and certification testing environmentsIndustry HighlightsEV Automotive: Thermal runaway tests following SAE J2464 for high-voltage battery packs
Consumer Electronics: Cycle life and storage tests for power banks, wearables, and portable devices
Aerospace and Renewable Energy: Performance testing under extreme temperature and humidity for drone batteries and energy storage system (ESS) modulesReal-World Success

Dexiang helped a leading EV manufacturer achieve a 99% pass rate on IEC 62660 battery tests, proving our chamber’s reliability in the toughest conditions.

[Download Full Case Study]

Why Choose Dexiang Competitive Advantages

Reliable Performance

Our Battery Explosion-Proof Test Chambers have a proven track record with less than 0.5% failure rate over 10,000+ hours of continuous use. We stand behind our products with a five-year warranty on all core components, giving you peace of mind for long-term testing needs.

Comprehensive Support

Dexiang offers worldwide installation and on-site training to get your equipment up and running smoothly. Plus, our 24/7 remote diagnostics and well-stocked spare parts inventory mean you’re never left waiting when you need service or support.

Sustainable Design

Our test chambers use energy-efficient cooling systems that reduce power consumption by up to 30%. We also prioritize recyclable materials to help you meet your sustainability goals without compromising safety or performance.

What Customers Say

“Dexiang’s explosion-proof chamber contained a full battery pack failure flawlessly. It was a total game-changer for our lab’s safety and testing efficiency.” – Verified Client

Choose Dexiang for dependable battery safety test chambers that keep your operations safe, efficient, and ahead of industry standards.

Resources and Downloads

Get everything you need to make the most of your Dexiang Battery Explosion-Proof Test Chamber right here.

Multimedia Assets

• Download the detailed spec sheet PDF
• Access the user manual for easy setup and operation
• Check the compliance checklist to ensure standards are met
• Use the 3D model for planning how the chamber fits into your lab

Video Library

• Watch our quick setup guide
• See the safety features in action with our demo
• Take a virtual tour of the chamber so you know it inside and out

Related Products

• Dexiang Battery Cycler Integration Kit for seamless testing workflows
• Walk-In Environmental Chambers for larger battery packs
• Humidity-Enhanced Variants to meet varied testing needs

All resources are ready to help your team operate safely and efficiently with our explosion-proof environmental test enclosure.

Purchase and Engagement

Our Dexiang Battery Explosion-Proof Test Chamber starts at just $15,000. We offer volume discounts for larger orders to fit your budget. Need a custom setup? Fill out our quick quote form with your company details, battery type, and test requirements.

Get in Touch

• Contact Sales anytime via form or live chat
• Find a local distributor near you for fast support

Learn More

• Read our blog on Battery Safety Trends for 2025
• Check FAQ for differences between explosion-proof and standard test chambers

We’re here to help you choose the right battery safety test chamber for your needs with quick responses and expert support.